New cementless concrete for construction

There are new materials in which cement can be completely avoided, says structural expert Radhakrishna

September 14, 2018 06:41 pm | Updated 06:41 pm IST

ALLAHABAD, UTTAR PRADESH, 27/02/2018:: STANDALONE-SUNSET SANGAM :: Sun sets over river Yamuna  at Sangam in Allahabad on Tuesday. The new Yamuna Bridge is a cable-stayed bridge was constructed in 2004 end with the aim of minimizing the traffic over the century old Old Naini Bridge. The bridge runs North-South across the Yamuna river connecting the city of Allahabad to its neighborhood of Naini.  The total length of the bridge is 1510 m with a longest span of 260m which is supported by a cable which stays in a concrete anchor bridges It has 6 lanes, pedestrians and bicycles. Photo:  Rajeev Bhatt.

ALLAHABAD, UTTAR PRADESH, 27/02/2018:: STANDALONE-SUNSET SANGAM :: Sun sets over river Yamuna at Sangam in Allahabad on Tuesday. The new Yamuna Bridge is a cable-stayed bridge was constructed in 2004 end with the aim of minimizing the traffic over the century old Old Naini Bridge. The bridge runs North-South across the Yamuna river connecting the city of Allahabad to its neighborhood of Naini. The total length of the bridge is 1510 m with a longest span of 260m which is supported by a cable which stays in a concrete anchor bridges It has 6 lanes, pedestrians and bicycles. Photo: Rajeev Bhatt.

Concrete is the most popular building material due to its versatility. Cement is an essential ingredient of concrete. But each tonne of cement releases around 0.7 tonnes of carbon dioxide into the atmosphere during its manufacture. There is a need to reduce carbon emissions by various means. There are new methods of minimising these emissions by reducing or eliminating the use of cement.

In the case of blended cement, there is partial replacement of cement by different cementitious materials such as fly ash, granulated slag, etc. In case of high-volume fly ash concrete, the replacement of cement exceeds 50%.

There are relatively new materials in which traditional cement can be completely avoided. FaL-G and Geopolymer are two of them. They can be used in making paste, mortar bricks and concrete.

* FaL-G is made up of fly ash, lime and gypsum which are the by-products of thermal power plant, paper and fertilizer industry. This needs traditional curing to gain strength. This material is extensively used in Bhadrachalam and surrounding areas for various projects. It is best suited for low cost housing.

* Geopolymer is made out of fly ash, granulated slag and chemicals like sodium hydroxide/silicate. Geopolymer masonry blocks and concrete do not need traditional curing and certainly no thermal energy is required to gain strength. Also, they are highly resistant to acids, sulphates, elevated temperature and other aggressive exposure. They are found in many industrial applications due to fast production, and are used in Australia. In India, geopolymer remained as a laboratory material due to various reasons. There is a scope for developing this material for various applications in the construction industry.

Indian Concrete Institute’s ‘Innovative world of concrete – 2018,’ an international conference being held in Bengaluru from September 19 to 22 at NIMHANS Convention Centre, addresses these issues.

The conference includes presentations by renowned speakers from India and abroad, exhibitions, paper presentations and live product demonstration.

A special session on ‘Self-levelling high strength Geopolymer Concrete: Production and Application’ is scheduled on September 20 by IIT Professor K.V.L. Subramaniam. Other themes include:

* Technologies for Housing Infrastructure (Affordable Housing, Mass Housing, Innovations in Housing)

* Challenges and Solutions for Developing Smart Cities (Buildings, Roads, Viaducts, Metro/Mono rails, Water-Supply and Drainage Systems etc.)

* Technologies for Mega-Projects (Highways, Airports, Railways, Ports and Inland Waterways Sectors)

* Special Concrete for Irrigation Structures Including for Emergency Repairs; Sustainability in Housing & Infrastructure Projects

* Re-engineering of Infrastructure (Health Monitoring, Repair, Rehabilitation and Retrofitting)

* Innovative Materials for Better Construction

(The author is Professor and Head, Dept of Civil Engineering, R.V. College of Engineering)

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